Buttweld Hot Induction Bend Manufacturer, ANSI/ASME B16.9 Hot Induction Pipe Bend Suppliers
ASME/ANSI B16.9, ANSI B16.28, MSS-SP-43 Hot Induction Bend Suppliers, Check ASME B16.9 Welded Hot Induction Pipe Bend Dimensions & Buttweld Hot Induction Bend Price List, ANSI B16.9 Buttweld Hot Induction Bends, ASME B16.9 Hot Induction Pipe Bends, 90 Degree Hot Induction Bend Manufacturer in India.
ASME / ANSI B16.9 Seamless Hot Induction Bend, High-Quality Buttweld Hot Induction Bend Exporters in India, Industrial Welded Hot Induction Bend, ANSI/ASME B16.9 Stainless Steel Buttweld Hot Induction Bend also available in Duplex Steel, Alloy Steel, Hastelloy, Monel, Carbon Steel, Inconel, Titanium, Incoloy, Super Duplex, Alloy 20, 254 SMO, Copper Nickel, High & Low-Temperature Steel, Mild Steel Suppliers in South Africa, Malaysia, Singapore, UK, Philippines, Australia and UAE.
We are a Manufacturer, Supplier, and Exporter of Hot Induction Bends that are formed using ‘induction bending’ – a process whereby a length of a straight pipe is bent with high precision through an induction bending machine. We Manufacture stainless steel Induction Pipe Bends that aid offshore applications as they’re stronger, having uniform hardness and thickness. With reference to SS Hot Induction Bends, their dexterity to soak up a better rate of stress and pressure is an advantage to the Metallurgical industry. We export Alloy Steel and Carbon Steel Induction Bends that have smoother inner surfaces and are inexpensive.
Hot Induction Bending might be a controlled means of bending pipes through the appliance of native heating exploitation high frequency induced electrical power. Originally used for the aim of surface hardening steels, induction technology once utilized in piped bending consists essentially of a coil placed around the pipe to be bent. The coil heats a slim, circumferential section of the pipe to a temperature of between 850 to 1100 degrees astronomer. Because the right bending temperature varies is reached, the pipe is rapt slowly through the coil whereas the bending force is applied by a group radius arm arrangement.
Induction Bends are available in standard bend angles (e.g. 45°, 90°) or even custom created to specific bend angles. Compound bends (out-of-plane) bends in an exceedingly single joint of the pipe can also be created. the recent Induction bend radius is specified as a performance of the diameter. as an example, common bend radii for induction bends are 3D, 5D, and 7D, wherever D is that the nominal pipe diameter.
ANSI B16.9 Buttweld Hot Induction Bend Specifications
- Type Industrial Buttweld Hot Induction Bend
- Size 2″NB TO 18″ NB. (Seamless & 100% X-Ray Welded, Fabricated)
- Bend Radii 75 / 100 / 150 / 250 / 300 / 500 / 800 / 1,000 / 1,200 / 1,500 mm.
- Standard ANSI B16.9, ANSI B16.28, MSS-SP-43
- Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS, DIN Standard ND-6,10, 16, 25, 40
- Thickness SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75.
- DIN DIN2527, DIN2566, DIN2573, DIN2576, DIN2641, DIN2642, DIN2655, DIN2656, DIN2627, DIN2628, DIN2629, DIN 2631, DIN2632, DIN2633, DIN2634, DIN2635, DIN2636, DIN2637, DIN2638, DIN2673
- BS BS4504 , BS4504, BS1560, BS10
- Specialize As per drawing
- Coating / Surface Treatment Anti-rust Paint, Oil Black Paint, Yellow Transparent, Zinc Plated, Cold and Hot Dip Galvanized
- Connection Type Buttwelding Fittings
- Dimensions ANSI B16.9, ANSI B16.28, MSS-SP-43
- Usage/Applications Oil Field, Offshore, Water System, Shipbuilding, Natural Gas, Electric Power, Pipe Projects etc.
Manufacturing Standards of Buttweld Hot Induction Bend
| ASME Standard | ASME/ANSI B16.9, ASME/ANSI B16.28, MSS-SP-43 |
|---|---|
| DIN Standard | DIN28011, DIN2617, DIN2616, DIN2615, DIN2605 |
| EN Standard | EN10253-2, EN10253-1 |
| ASME B16.25 | Buttwelding Ends |
| ASME B16.9 | Factory-Made Wrought Fittings Buttwelding |
| ASME B16.28 | Wrought Steel Hot Induction Bend |
| ASTM A403 – ASME SA403 | Standard Specification for Wrought Austenitic Stainless Steel Piping Fitting |
| MSS SP-43 | Wrought & Fabricated Butt-Welding Fitting for Low Pressure, Corrosion Resistant Applications |
ASME / ANSI B16.9 Buttweld Hot Induction Bend Material & Grades
Stainless Steel Buttweld Hot Induction Bend :
ASTM A403 WP316/316L, ASTM A403 SA / A 774 WP-S, WP-W, WP-WX 304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404
Duplex & Super Duplex Steel Buttweld Hot Induction Bend :
ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
Carbon Steel Buttweld Hot Induction Bend :
ASTM A234, ASME SA234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.
Low Temperature Carbon Steel Buttweld Hot Induction Bend : ASTM A420 WPL3, A420 WPL6
Alloy Steel Buttweld Hot Induction Bend :
ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
Nickel Alloy Buttweld Hot Induction Bend:
ASTM B336, ASME SB336, Nickel 200 (UNS No. No2200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020), Titanium (Grade I & II), Cupro-Nickel 70/30, CuNi10Fe1Mn, CuNi30Mn1Fe.
ASME B16.49 Pipeline Induction Bend
| Induction Bending Machine | I B Mc 2 | I B Mc 1 | I B Mc 3 |
|---|---|---|---|
| Size of Pipe | 4” – 36” | 3” – 14” | 4” – 48” |
| Bending Radius (mm) | 4575 | 1780 | 7320 |
| Thickness (mm) | 6 – 36 for 26” – 36” Dia Pipe | 5 – 50 UpTo 14” Dia Pipe | 8 – 32 mm for 38” – 48” Dia Pipe |
ASME B16.9 Standard Induction Bend Radius Chart
| Nominal pipe size | Outside Diameter at Bevel | Center to End | |||
|---|---|---|---|---|---|
| D | C | M | |||
| DN | INCH | Series A | Series B | ||
| 15 | 1/2 | 21.3 | 18 | 25 | |
| 20 | 3/4 | 26.9 | 25 | 29 | |
| 25 | 1 | 33.7 | 32 | 38 | |
| 32 | 11/4 | 42.4 | 38 | 48 | |
| 40 | 11/2 | 48.3 | 45 | 57 | |
| 50 | 2 | 60.3 | 57 | 64 | |
| 65 | 21/2 | 76.1(73) | 76 | 76 | |
| 80 | 3 | 88.9 | 89 | 86 | |
| 90 | 31/2 | 101.6 | ― | 95 | |
| 100 | 4 | 114.3 | 108 | 105 | |
| 125 | 5 | 139.7 | 133 | 124 | |
| 150 | 6 | 168.3 | 159 | 143 | |
| 200 | 8 | 219.1 | 219 | 178 | |
| 250 | 10 | 273.0 | 273 | 216 | |
| 300 | 12 | 323.9 | 325 | 254 | |
| 350 | 14 | 355.6 | 377 | 279 | |
| 400 | 16 | 406.4 | 426 | 305 | |
| 450 | 18 | 457.2 | 478 | 343 | |
| 500 | 20 | 508.0 | 529 | 381 | |
| 550 | 22 | 559 | ― | 419 | |
| 600 | 24 | 610 | 630 | 432 | |
| 650 | 26 | 660 | ― | 495 | |
| 700 | 28 | 711 | 720 | 521 | |
| 750 | 30 | 762 | ― | 559 | |
| 800 | 32 | 813 | 820 | 597 | |
| 850 | 34 | 864 | ― | 635 | |
| 900 | 36 | 914 | 920 | 673 | |
| 950 | 38 | 965 | ― | 711 | |
| 1000 | 40 | 1016 | 1020 | 749 | |
| 1050 | 42 | 1067 | ― | 762 | 711 |
| 1100 | 44 | 1118 | 1120 | 813 | 762 |
| 1150 | 46 | 1168 | ― | 851 | 800 |
| 1200 | 48 | 1220 | 1220 | 889 | 838 |
| Standard pipe | Spec | . Bauart 5 | 2,5D | |
|---|---|---|---|---|
| DN | Diameter [ØD] | CLR | CLR | CLR |
| 20 | 26,9 | 110 | 67 | |
| 25 | 33,7 | 110 | 84 | |
| 32 | 42,4 | 110 | 106 | |
| 40 | 48,3 | 110 | 212 | |
| 50 | 60,3 | 125 | 151 | |
| 65 | 76,1 | 175 | 190 | |
| 80 | 88,9 | 205 | 222 | |
| 100 | 114,3 | 270 | 286 | |
| 125 | 139,7 | 330 | 350 | |
| 150 | 168,3 | 390 | 421 | |
| 200 | 219,1 | 510 | ||
| 250 | 273 | 650 | ||
| 300 | 323,9 | 775 | ||
| 350 | 355,6 | 850 | ||
| 400 | 406,4 | 970 | ||
| 500 | 508 | 1245 | ||
16 Gauge Hot Induction Bend Radius
| Gauge | Induction Bend Radius Includes Minimum Closeness of Cutout to Bend |
Induction Bend Radius (Refers to Inner Radius) |
|---|---|---|
| 11 gauge (0.120″ |3.05mm) | .5″ | .07″, .08″, .09″, .1″, .125″ |
| 14 gauge (0.075″ | 1.9 mm) | .275″ | .05″, .055″, .062″, .07″, .075″ |
| .375″ | .07″, .105″ | |
| .5″ | .09″, .11″, .115″, .12″ | |
| 1.375″ | .4″ | |
| 16 gauge (0.060″ | 1.52 mm) | .2″ | .035″, .05″ |
| .265″ | .05″, .055″, .075″, .08″ | |
| .375″ | .07″ | |
| .5″ | .105″, .12″ | |
| 18 gauge (0.048″ | 1.22 mm) | .2″ | .04″, .045″, .05″ |
| .265″ | .06″, .07″, .08″, .085″ | |
| .375″ | .1″, .125″ | |
| .5″ | .115″, .12″ | |
| 20 gauge (0.035″ | 0.89 mm) | .2″ | .05″ |
| .265″ | .06″, .07″ | |
| .375″ | .095″ | |
| 22 gauge (0.029″ | 0.74 mm) | .2″ | .05″ |
| .265″ | .04″, .08″ | |
| 24 gauge (0.024″ | 0.61 mm) | .2″ | .04″ |
| .265″ | .08″ |
Hot Induction Bend Type
ASME B16.9 Buttweld Hot Induction Bend Manufacturing Process
The most appropriate Manufacturing Process for every product are going to be decided considerately of its material, sizes, shape, use, standards, and special properties. There are various Pipe Fittings Manufacturing Processes that want to manufacture Hot Induction Bend, and other pipe Fittings.
One of the foremost common Pipe Fittings Manufacturing Process of Buttweld Hot Induction Bend Pipe Fittings from the pipe is a mandrel method which is quite hot forming methods. During this method, The pipe is cut into pieces and push with the assistance of a hydraulic pump. The heating coil heats the pipe and, it’s pushed over a die called, “mandrel” which allows the pipe to expand and bend simultaneously. This method is often wont to manufacture a good range of the diameter of Hot Induction Pipe Bend.
Buttweld Hot Induction Bends are manufactured from Seamless Pipe and from Welded Pipe with filler materials. Large diameter fittings are manufactured from Plate. We’ve only covered the renowned Pipe Fittings Manufacturing Process here. There are many other methods that used to support the necessities.
Dimensional Tolerances of Buttweld Hot Induction Bend as per ASME B16.9
| Nominal Pipe Size | 1/2 to 2½ | 3 to 3½ | 4 | 5 to 8 |
| Outside Diameter at Bevel (D) |
+ 1.6 – 0.8 |
1.6 | 1.6 | + 2.4 – 1.6 |
| Inside Diameter at End | 0.8 | 1.6 | 1.6 | 1.6 |
| Center to End LR (A/B) | 2 | 2 | 2 | 2 |
| Center to End 3D (A/B) | 3 | 3 | 3 | 3 |
| Nominal Pipe Size | 10 to 18 | 20 to 24 | 26 to 30 | 32 to 48 |
| Outside Diameter at Bevel (D) |
+ 4 – 3.2 |
+ 6.4 – 4.8 |
+ 6.4 – 4.8 |
+ 6.4 – 4.8 |
| Inside Diameter at End | 3.2 | 4.8 | + 6.4 – 4.8 |
+ 6.4 – 4.8 |
| Center to End LR (A/B) | 2 | 2 | 3 | 5 |
| Center to End 3D (A/B) | 3 | 3 | 6 | 6 |
| Wall Thickness (t) | Not less than 87.5% of Nominal Wall Thickness | |||
Available Types of ASME B16.9 Buttweld Hot Induction Bend
| Welded Hot Induction Bend | Seamless Hot Induction Bend |
| Carbon Steel Hot Induction Bends | High Quality Hot Induction Bend |
| ASTM A403 Stainless Steel Hot Induction Bends | Duplex Steel Hot Induction Bends |
| Super Duplex Steel Hot Induction Bend | Copper Nickel Hot Induction Bends |
| High Nickel Alloy Hot Induction Bend | Hastelloy Hot Induction Bend |
| Buttweld Hot Induction Bend | Butt Weld Hot Induction Pipe Bends |
| ASME B16.9 Hot Induction Bends | 90 Degree Hot Induction Bend |
| Stainless Steel Hot Induction Bend | SS Hot Induction Bends |
| ANSI B16.9 Hot Induction Pipe Bend | ASME B16.28 Buttweld Hot Induction Bend |
| Titanium Hot Induction Bend | Inconel Butt weld Hot Induction Bend |
Butt weld Hot Induction Bend Application Industries
- Refineries
- Food Processing & Dairy
- Oil and Gas Industry
- Off-Shore Oil Drilling Companies
- Pharmaceutical Equipment
- Pulp & Paper Industry
- Power Generation
- Specialty Chemicals
- Sea Water Equipment
- Gas Processing
- Chemical Equipment
- Heat Exchangers
- Petrochemicals
- Pharmaceuticals
- Condensers
Hot Induction Pipe Bends Inspection
All Buttweld Hot Induction Bend are inspected and tested in accordance with the relevant product standard (eg. ASME/ANSI B16.9, ANSI B16.28, MSS-SP-43) or code and as stated in the Purchase requisition. Pressure testing or Hydro-testing of Stainless Steel Hot Induction Pipe Bend where required by the standard shall be performed using water having less than 30ppm of chlorides. All welds in welded buttweld pipe fittings shall be 100% radiographed in accordance with the individual ASTM Standard. In lieu of radiography, Ultrasonic examination is not allowed. Examinations and/or tests may be reviewed and / or witnessed by the contractor or their authorized third party inspector at our facility. We are responsible for informing the contractor about the availability of goods for inspection and testing. Inspection is performed as per “Vendor Quality Requirement form” attached with the Inquiry / Purchase requisition. As a Manufacturer, We submit the certificate of conformity of the material duly certified by inspector.
Buttweld Hot Induction Bend Packing & Forwarding
Seamless Hot Induction Bend are packed ready for export in a manner which allows easy handling and prevents damage. We submit our standard packing procedure to purchaser for approval. Open ends of Buttweld Hot Induction Pipe Bend are supplied with heavy duty plastic protective plugs or caps. For bevelled ends, we insure that caps can protect the full area of the bevel. All material up to 6” in sizes shall be supplied in wooden boxes or cartons and as appropriate and adequately strapped. Buttweld Hot Induction Bend Fittings over 6” shall be supplied on wooden pallets with metal straps. Also, the pallets shall be shrink wrapped. All shipping documentation is provided for seamless delivery from mill to purchaser.
ASME B16.9 Hot Induction Bend Export & Supply to below mentioned Countries
ASIA: Malaysia, India, Taiwan, Cambodia, Singapore, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Myanmar.
SOUTH AMERICA: Venezuela, Argentina, Bolivia, Colombia, Ecuador, Guyana, Paraguay, Uruguay, Brazil, Chile.
AFRICA: South Africa, Nigeria, Algeria, Angola, Libya, Egypt, Gabon, Sudan, Equatorial Guinea, The Republic Of Congo.
NORTH AMERICA: USA, Canada, Mexico, Panama, Costa Rica, Puerto Rico, Trinidad, and Tobago, Jamaica, Bahamas, Denmark.
EUROPE: UK, Netherlands, Russia, Norway, Germany, France, Italy, Spain, Ukraine, Belgium, Greece, Hungary, Albania, Austria, Finland, Ireland, Croatia, Slovenia, Malta, Switzerland, Slovakia, Czech Republic, Portugal.